Solar Generator – Final Version and Final Design Updates

The finished large solar generator featured in our DIY How To Build a Solar Generator series. If you are getting ready to follow our video tutorial and build your own solar generator, make sure you watch this video first so you know about the design updates!

In the video below we go over the solar generator features, solar panel kit specs, and our DIY battery bank expansion units. In addition, we show how to upgrade / improve several aspects of the original design including a higher power AC power inverter (3,000 watt continuous, 6,000 watt peak), fully waterproof external switches, mounting improvements, and a better way to store accessories inside the solar generator main case.

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Solar Generator – New Updates

Our DIY solar generator how to series has been really successful with lots of great feedback!  I have had at least 20 – 30 subscribers mention in the comments or emails that they have built one of these units and are very happy with it. Even several people that initially were not sure they would be able to build it, have later told me they successfully built one.  Thanks for the great feedback, I always love hearing from the people that have built them!

I just posted another video to YouTube with some additional updates based on  my own usage of the solar generator, as well as a couple changes due to parts availability. We needed to switch to the 3,000 watt inverter, as the 2,000 watt version we originally used in the how to videos is no longer available. I also will be upgrading the external switches to a water proof version. Finally we will be reinforcing some of the higher stress mounted components, such as the high current quick connector with epoxy instead of hot melt glue.

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Adding Solar Power to a Camper or RV

We purchased an ’86 Travel Villa 29′ fifth wheel camper as an inexpensive means to travel out west with our dogs. The camper is an older model, but it has served us well. After building the solar generator, I have found that I am always wanting to bring it with us when we travel as we typically boon-dock without hookups.

I have decided I would like to add a dedicated solar power system to the camper. This way the camper will always be ready to go, and the dedicated solar panels will also keep the camper’s existing deep-cycle battery topped off when not in use.

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Solar Generator – Battery Bank & Solar Panel Expansion

This is an update to our DIY How To series on How to Build a Large Solar Generator.   In this follow up post, I will show you how we can use the quick connects designed into our solar generator to expand both the solar charging capacity, as well as the battery bank for increased run times.

A lot of the feedback was asking how to expand the solar generator to an even bigger capacity system. When I designed the base unit, I wanted it to be very easily expandable using quick connects. There are two areas where we can easily do that with our system:

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Troubleshooting an Engine Noise

I developed a new engine noise after a high speed run on my 2004 Yamaha Grizzly 660.

In the video I will take you step by step through my process of troubleshooting and how to isolate the cause of the noise, and then assess the damage. I also demonstrate how to use a mechanics stethoscope, check for loose valves, check spark plug color for ignition issues, how to check valve timing, and several other common issues while we looked for the issue.

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How To Build a Large Solar Generator – Part 3 – Component Mounting

This is the third part in our project series How To Build a Solar Generator. In this part, we will be mounting all of the components into our case, as well as some of the preliminary wiring.

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Teardown, Overhaul, & Re-Assembly of Yazoo Mower Transmission

I snapped an axle shaft in my Yazoo Mower (YR-76) that required disassembling the entire transmission in order to get the broken shaft out. While it was out, I cleaned each part, and replaced worn bearings and oil seals. Here is the process I took.

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Installing Heat Control Solar Window Film

We recently moved into a new house, which has quite a few windows. We also have had a very warm June and early July. As a result our house has been pretty warm and uncomfortable lately. Especially since I prefer to use the AC as little as possible… usually meaning none!

I am a big fan of upgrades that will reduce our energy footprint, and especially ones that have a lasting effect of several years or more. I began researching window films that I could install myself, and eventually decided to give the Gila Heat Control Residential Window Film a try. It is available on Amazon, in several sized and varieties. I opted for the 36″ x 100′ foot roll in the Platinum color. The manufacture claims an impressive reduction in cooling costs of up to 50%. They also state it rejects up to 99% of UV, and 67% of glare. I also found that the vast majority of customer reviews were very pleased with it, some stating that it has held up well even after 10+ years of use.

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