Converting My Solar Golf Cart to Inexpensive Lithium Batteries

Hey everyone, welcome back! About five years ago, I built this solar-powered golf cart, and I’ve been loving it ever since. It’s equipped with two 100W, 12-volt solar panels that have done an amazing job keeping up with my daily chores around the property. For years, I ran it on the original lead-acid batteries, but they’ve finally reached the end of their life. So, I figured this was the perfect chance to upgrade to something better—inexpensive lithium batteries! In this video, I’ll walk you through the upgrade process, share the links to everything I used—like the solar panels, charge controller, and those new lithium batteries—and show you how this switch turned my golf cart into a mobile solar generator with a 120V AC power inverter.

Are Lithium Batteries Better for an Electric Golf Cart?

First, let’s talk about why I made the switch. The cart originally had six lead-acid batteries, and honestly, I didn’t do the best job maintaining them. These weren’t maintenance-free—you have to check the water levels periodically, unscrew the caps, and top them up with distilled water. I slacked on that, and most of them ran bone-dry. I refilled them, but I’d always assumed the acid stayed in there and you just added water. Turns out, that’s not quite right—once they dry out, the acid balance gets messed up. Then winter hit, and as you can see, several of the cases split open because they froze solid. Lesson learned!

The new batteries are a fraction of the weight. Four of them at 22lbs each is 88lbs total, where as the old lead acid batteries needed 6 of them (8 volt batteries instead of 12v) and were 68lbs each for a whopping 408lbs. Thats like two more grown adults always riding around in your golf cart. If you live in hilly terrain like I do, you now how much more effort two additional adults puts on a cart when climbing a hill.

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Lithium Solar Generator Battery Upgrade

5 years ago I created a series of how-to videos for a DIY solar generator. It was very successful and one of the most watched DIY solar generator videos on YouTube. It has also received a lot of requests for a Lithium battery based version. Today we show you how to easily upgrade that system’s battery bank to Lithium (LifePO4).

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Field Testing the OKMO 1000W Portable Power Station

OKMO has kindly provided me with their 1000 Watt Portable Power Station to test out and review. I was a bit skeptical of the unit at first since it was priced a little bit less than most of the competitive models. I was pleasantly surprised by its performance!

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Setting up a MEP-802A Military Genset for Portable Power Needs

A good friend of mine bought a MEP-802A military genset recently. It so happened I was looking for ways to power a 240V arc welder and some larger 120V shop tools well away from any grid power hookups. I was considering renting a diesel powered welder / generator, but it turns out the military genset worked great instead.

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DIY – How to Convert an Electric Golf Cart to Solar Power – Part 1

If you have an electric golf cart, follow along to convert it to a solar golf cart and you might not need to ever plug it back in to charge again! If you don’t have one (yet), I am finding it super handy, affordable (and stealthy!) way of getting around the property. I highly recommend one!

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What is a Solar Generator & How Does it Work?

A Solar Generator is a term for a device that can convert solar energy from the sun into electrical AC power. Most Solar Generators use one or more solar panels to generate DC electrical power. The DC electricity is then converted to AC electricity with an AC power inverter.

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Reviewing the US General 5 Drawer Tool Cart

One of the ways I have been diversifying my income is to start a small business repairing Motorcycles, ATV’s and Side-by-Sides. There are a lot of these types of vehicles in my area, but not many options for professional repair. I saw this as an opportunity to turn one of my hobbies into an additional income source.

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Updated 2022: How To Build A DIY Solar Generator (3,000 Watt) – Part 1

In this series I will show you how to save money by building your own DIY Solar Generator, with all the same features as the commercial made units. The finished result will be a high quality solar generator with more serviceability and customization options to your own needs than the ready made units.

Note: The original design of this DIY solar generator used a 2,000 watt inverter. We have upgraded it to the new 3,000 watt model in the latest version along with LifePo4 battery, and other improvements. Before you build the solar generator following our how to plans, be sure to watch the updates video below for the recent changes!

Introduction

Solar Generators (also called Solar Powered Generators) are extremely useful tools. I started looking into some of the largest portable solar generator units on the market because the idea of a completely silent generator that can run large power loads while never needing gasoline is a really cool concept. Whether you want to run a portable table saw, or go tailgating  / camping where the noise of a standard generator would be irritating, these solar generators are really handy.

I soon realized I could build my own — getting to pick the components that best match my needs, and even better save approximately half the cost vs buying a manufactured solar generator. This post will show you step-by-step how to build your own weatherproof indoor/ outdoor diy solar generator!

Part 1 of our DIY video series on how to build a large solar generator. In this step we will be demonstrating the load ...

Solar Generator Build – Quick Links

Part 1 – Component Overview – (current step)
Part 2 – Component Testing

Part 3 – Mounting Internal & External Components
Part 4 – Wiring the Solar Generator
Part 5 – Plexiglass Cover & Design Updates
Part 6 – Solar Panel & Battery Bank Expansion

After seeing what was available, I found myself wanting to design my own DIY solar generator for many reasons. For one it will be a lot cheaper. Second, I can add several features I wanted to add that are not in to the manufactured units. Finally, because it will be an enjoyable project!

By building your own, you will learn all about small off-grid solar setups, and also be able to fix the individual components if you ever have problems with it down the road. You can also easily modify the plans to build a permanent style off grid solar power setup for a cabin or camper.

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Bringing Home a CASE 360 Trencher Backhoe

A while back I picked up a new piece of machinery to help with many of our projects. It is not what I was originally looking for. I had been looking for a backhoe attachment for my Kubota tractor. The Kubota B20 was designed to be a TLB (Tractor / Loader / Backhoe) and has a frame integrated quick attach system designed for the matching BT650 backhoe unit. This is more solid and preferable to 3 point mounted units. The added weight due to this frame design makes them surprisingly capable and the backhoe units for them rarely come up for sale.

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