In this update to our DIY Solar Generator how-to series, I am going to show you how to build an acrylic Plexiglass cover for the inside of the solar generator, so that we can store things like jumper cables inside the case without worry about shorting out or damaging any of our wiring connections. I will also show you some updates and improvements that I have made since the original videos, including a way to automatically disconnect the solar charger from the battery when the solar panels are unplugged. This will keep the solar charger from slowly running down the battery while in storage, without having to remember to turn on or off a disconnect switch. I will also show you a better solution I have found for the solar cable wire including heavier gauge cable, for less cost, and a built in cord wrap.
This is the fourth part in our series on how to build your own large solar generator. In this part we will be completing the wiring for the generator, including the solar charge controller, AC inverter, LED work lights, and USB outlets.
This is the third part in our project series How To Build a Solar Generator. In this part, we will be mounting all of the components into our case, as well as some of the preliminary wiring.
This is part two in our series of posts on how to build your own large (2,000 Watt, 4,000W Peak) solar generator.
Testing the Components of Your Solar Generator
Before we start mounting all the various electronic components into the Pelican case for our solar Generator, it is a good idea to make sure everything is working correctly. We definitely would not want to discover we have a defective invertor only after mounting it and wiring everything else up around it.