Restoring an old Kubota B20 Compact Utility Tractor and putting it back to work!

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This topic contains 19 replies, has 4 voices, and was last updated by Profile photo of Mark Mark 13 hours, 35 minutes ago.

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  • #347 Reply
    Profile photo of Mark
    Mark
    Keymaster

    A friend of mine has this tractor that was been sitting unused for several years. It ran when it was parked, but at the time it was having some overheating issues, as well as we suspect at least one of the injectors was leaking down causing a surge of heavy smoke for a few minutes when it would first start up.

    I am going to go through it and get it back up and running. Once I get it back operational again, I may also consider setting it up to run on waste fuels such as used vegetable oil, motor oil, etc.

    https://www.modernsurvivalists.com/wp-content/uploads/2016/02/Kubota-b20-1.jpgKubota B20

    First up is get the front tire back on it (was borrowed to be used as temporary spare for a different tractor),new battery, and get the supplies together to change out the motor oil, and coolant.

    https://www.modernsurvivalists.com/wp-content/uploads/2016/02/Kubota-b20-2.jpgKubota B20

    It definitely has been sitting for a few years!

    https://www.modernsurvivalists.com/wp-content/uploads/2016/02/Kubota-b20-3.jpgKubota B20

    https://www.modernsurvivalists.com/wp-content/uploads/2016/02/Kubota-b20-4.jpgKubota B20

    • This topic was modified 1 year, 1 month ago by Profile photo of Mark Mark.
    • This topic was modified 1 year, 1 month ago by Profile photo of Mark Mark.
    • This topic was modified 1 year, 1 month ago by Profile photo of Mark Mark.
    • This topic was modified 1 year, 1 month ago by Profile photo of Mark Mark.
  • #356 Reply
    Profile photo of Mark
    Mark
    Keymaster

    The hours meter has definitely turned over at least once. I am also not sure what the expected lifetime is on these Kubota 3 cylinder diesels.

    https://www.modernsurvivalists.com/wp-content/uploads/2016/02/Kubota-b20-5.jpgKubota B20 Hours

    The engine compartment isn’t too bad. There is a mouse nest in the coolant overflow bottle though!

    https://www.modernsurvivalists.com/wp-content/uploads/2016/02/Kubota-b20-6.jpgKubota B20 Engine

    Should be a fun project!

  • #433 Reply
    Profile photo of Mark
    Mark
    Keymaster

    Update: I have tires and wheels on it and aired up. Was able to get 3 of the 4 to hold air with some tire slime. Front left still has a slow leak that I am hoping will seal up once I get it rolling.

    Kubota-b20-7.jpg

    Changed the engine oil, oil filter, air filter, fuel filter and radiator fluid.

    Engine was completely seized and would not turn over. Removed the injectors and squirted sea foam and engine oil into the chambers to let sit for a couple days. Still wouldn’t crank over with the starter so I used a wrench on the flats of the crankshaft / hydraulic pump shaft coupler to work it loose.

    Kubota-b20-8.jpg

    Also needed a new fan belt. Side-note – Not an easy job on these machines. If I ever need to do a belt on a machine set up like this again, I am using one of these:

    Engine now cranks over and after lots of working the air out of the injector lines sounds like its firing on one cylinder, but not enough to start. It was in the low 40s (F) when I was attempting, so I plan to give it another try on one of the upcoming warmer days.

  • #1940 Reply
    Profile photo of Mark
    Mark
    Keymaster

    Getting back into this project. We have moved since I started this project and now have a garage bay I can use to continue working on the tractor. I was never able to get it to fully fired up. It would sputter and almost catch but never quite start. I finally did a compression check and was seeing low compression on all three cylinders, with one very low. I am guessing there was some engine damage due to overheating issues it was having back when it was running last.

    Since it is going to need a rebuild of some sort, we loaded it up on my trailer and brought it back to my house where I can work on it in the garage.

    Loaded Kubota B20 onto trailer.

    Once back at my house, I needed to figure out a way to raise the bucket and hold it there so it wouldnt guoge the concrete. Many of the hoses are leaking, so I needed an external way to hold it up. I used a floor jack to lift the bucket off the ground, and a scrap board placed into the linkage to prevent the hydraulic cylinder from collapsing back down worked very well!

    Lifting and holding bucket up with no power and leaking hoses.

    Safely in the garage so I can start the engine tear down.

    Kubota B20 before engine tear down.

    • This reply was modified 4 months, 1 week ago by Profile photo of Mark Mark.
  • #1948 Reply
    Profile photo of Mark
    Mark
    Keymaster

    She has definitely seen some wear, and sitting outside has taken a toll too. These pics will hopefully serve as some good “before” pics once I get it back up and running and cleaned up!

    Kubota B20 weathered seat.

    Kubota B20 weathered engine compartment.

    Kubota B20 weathered 3 point hitch

  • #2050 Reply
    Profile photo of Victor
    Victor
    Participant

    Greetings from Lima Peru, the country of Macchu Picchu and Pisco sour, I congratulate you for the effort to repair a Kubota B20. Here in Peru I am close to repairing an equal (although I do not know much about mechanics), so I would appreciate sharing your experiences. Successes.

  • #2158 Reply
    Profile photo of Mark
    Mark
    Keymaster

    I repeated the compression test because I didn’t record the numbers before. In order to perform a compression test (using the injector holes), you will need to remove:

    • Air Filter Housing
    • Metal Injector Lines
    • Fuel Overflow / Bleed Line
    • Metal OverFlow / Bleed Line Rail
    • Injector Nozzles (make sure to remove the copper gasket from the bore for each one as well)

    At this point you can test the compression of each cylinder. While cranking the engine, be sure to pull and hold the engine shutoff rod, so the injection pump is not squirting diesel fuel.You can optionally disconnect the glow plugs power wire to conserve battery as well.

    The values I read for each cylinder was from back of engine to front (dry):
    80 PSI – 160 PSI – 160 PSI

    Since the #1 cylinder was especially low, I squirted some oil in the cylinder and repeated (wet).The value rose to 150 psi, which is a good indication the issue is with the piston rings, and not a valve issue.

    The service manual spec for allowable range on compression is 337-448 psi, so all three cylinders are well below spec.

    Kubota B20 Engine

  • #2161 Reply
    Profile photo of Mark
    Mark
    Keymaster

    At this point I pulled the head to check for any signs of damage to either the head, valves, or the pistons.

    To remove the engine head on this tractor, you will need to (starting with parts already removed for compression test above):

    • Drain Oil & Coolant
    • Remove Air Filter Bracket & Fuel Filter Mounting Bolts
    • Remove Firewall Mounting Bracket Bolts to Head
    • Remove Exhaust Manifold (optional)
    • Disconnect Fuel Supply Hose to Injection Pump
    • Remove Air Intake Manifold
    • Remove Glow Plugs
    • Remove Top Radiator Hose
    • Remove Top Mounting Bolt on Alternator (and swing alternator out of way)
    • Move Fan Belt OfF Pulley
    • Remove Valve Cover
    • Remove Valve Rocker Arm Assembly
    • Remove Push Rods (inspect to make sure they are all straight)
    • Remove Head Bolts
    • Lift Head Assembly from Engine

    The engine is quite crusty with carbon deposits, but I don’t seen any signs of head, piston, or valve damage yet. I will post a follow up again once I have pulled the valves apart and cleaned everything up for a more thorough inspection.

    Kubota B20 Valve Cover and Rocker Arms Removed

    Kubota B20 Engine Head Removed

    Kubota B20 Underside of Engine Head

  • #2474 Reply
    Profile photo of Tom
    Tom
    Participant

    Great article, I look forward to your future posts. I am acquiring a B20 with backhoe tomorrow and appreciate the working knowledge to be learned from your experience. Keep it up, these are real workhorse machines, heavy duty compact.

  • #2481 Reply
    Profile photo of Mark
    Mark
    Keymaster

    Thanks Tom! Would love to see some pictures of your B20 and backhoe unit.
    I am due to post an update. I have the pistons out, re-sleeved one of the cylinders and about halfway through lapping the valves on the head.

    • #2870 Reply
      Profile photo of Tom
      Tom
      Participant

      Great work Mark, I just changed the alternator belt which was an adventure so I appreciate the inside look at your restoration process, although hopefully I won’t need re-sleeving anytime soon! Here is a picture of the beast:

      • This reply was modified 4 days, 6 hours ago by Profile photo of Tom Tom.
    • #2888 Reply
      Profile photo of Mark
      Mark
      Keymaster

      Changing the alternator belt is quite a job actually! With the shaft coupler on the crank pulley connecting it to the front hyd. pump, the axle below, frame rails to the side, and the radiator above there just is not much room to work.

      I like your chain binder hooks on the loader support. That looks like a good place to get some additional lifting power. May have to borrow that idea! How do you like the R4 industrial tread on the front tires? Mine will need new front tires once I get it running, as the current ones are nearly bald and full of plugs. I am considering either the R4 industrial to match the rear, or possibly the more aggressive R1 Ag tread.

      Hopefully I will come across one of the backhoe attachments for sale separately someday.

    • #2895 Reply
      Profile photo of Tom
      Tom

      Right Mark, the belt change was horrendous with the tight space finger juggling the dual flex disc couplings. I will remove the radiator next time to give more access. The R4 tires were kind of a must have when I was looking at tractors, however they haven’t been kind to my lawn with the work I have done between winter storms (turf tires NOT!). Next I will tackle what appears to be a hydraulic issue, it seems at times I run out of hydraulic supply even though the oil level checks OK. I will have to add some test ports and evaluate the system with warmer weather. Much impressed with your rebuild and how you handled those unexpected events (yet somehow always to be expected) with the sleeve sizing and the thermostat housing. Most people say right away you can’t weld cast, but it is just not the case if done right. Nice work!

  • #2798 Reply
    Profile photo of Mark
    Mark
    Keymaster

    Lots of progress to update!

    Two of the cylinders cleaned up to within spec after surface honing. Cylinder #2 had some very heavy pitting, most likely from water sitting in the cylinder. It needed to be re-sleeved.

    Kubota D950 - Ok Cylinders
    Kubota D950 - Bad Cylinder #2 with heavy Pitting

    I took on re-sleeving the cylinder myself, and it was much more work than I anticipated. I removed the old sleeve by carefully chiseling a slit from top to bottom. I stuck the new one in the deep freezer before installing, but it still took several hours of work in combination with additional ice packs to finally drive it in. If I ever to another one of these, I am definitely going to use dry ice.

    Driving in New Cylinder Sleeve

    Another surprise was to learn that Kubota cylinder sleeves are not bored to final size, due to the amount of force they require for installing. I was not able to find a local machine shop that could do the work that wasn’t already backed up several months. I decided to try boring it myself using a neighbors hone that he was sure could also bore. I was skeptical, but to my surprise, with some patience and frequent bore measurements it worked great! This wasn’t the common inexpensive cylinder hones. It had gear driven racks that applied the pressure to the stones and kept them parallel. After several hours of working with it, I had a cylinder within 3 thousands from top to bottom, and side to side, which is within the factory specs.

    • This reply was modified 1 week, 3 days ago by Profile photo of Mark Mark.
  • #2805 Reply
    Profile photo of Mark
    Mark
    Keymaster

    After flushing all of the honing grit out of the crankcase really well, I changed out all the crankshaft main bearings and seals. I also polished the crankshaft journals.

    Kubota D950 Crankshaft

    I ordered the rebuild kit that included new pistons along with the rings. Here is a shot of the crankcase all cleaned up right before putting the oil pan back on.

    Kubota D950 Crankcase with Oil Pan Removed

    Next, I resurfaced the engine head and ground and polished the valve seats. One of the exhaust valves needed replacing due to stem wear.

    Kubota D950 Engine Head

  • #2810 Reply
    Profile photo of Mark
    Mark
    Keymaster

    While putting everything back together, I think I found the cause for the original overheating problems. The T-Stat housing had a crack all the way through, in a location that was almost impossible to see when the engine was assembled. It was a pretty expensive part to replace, so I decided to braze it with Allumiweld rods, which are made for repairing aluminum.

    Cracked Kubota D950 T-Stat Housing

    Repaired Kubota D950 T-Stat Housing

  • #2814 Reply
    Profile photo of Mark
    Mark
    Keymaster

    And the final post of updates for now, I have the engine re-assembled and have painted it with primer. It will also be getting a coat of the Kubota Dark Grey Acrylic Enamel before installation.

    Kubota D950 Prepped for Paint

    Kubota D950 Primer 1

    Kubota D950 Primer 2

    Kubota D950 Primer 3

    I am now working on cleaning up and painting the rest of the tractor before putting everything back together again. If anybody knows a good source for Kubota Decals, please let me know!

    • #2874 Reply
      Profile photo of Tom
      Tom
      Participant

      Nice looking Mill!

    • #2907 Reply
      Profile photo of Mark
      Mark
      Keymaster

      Thanks! I’m looking forward to seeing it back in the tractor and running! : )

  • #2902 Reply
    Profile photo of Mark
    Mark
    Keymaster

    Spring is knocking at the door, and I am not ready! I have several projects already lined up that I want to use this tractor for, so I need to get it finished up! That said, I still want to paint it since it is disassembled and it is a new skill I want to learn.

    I separated all the orange bits from the blue bits, so I could cut down on much of the masking and do a better job at the transitions. I had to figure out a way to lift the loader off without being able to use its own hydraulics (which is how they always seem to be removed on YouTube). I put it in a sling with a ratchet strap and lifted with my engine hoist. I put the rear tires back on the tractor, a rolling hydraulic jack under the front, and rolled the chassis out from under it.

    Sidenote – I am not sure why I always end up doing these things in the least efficient order! If I had just removed the loader in the very beginning 1) the tractor would still had both axles and rolled out from under it much easier and 2) removing the front axle / engine would have been so much smoother not working around the loader arms.

    Then I welded up some scrap steel to support it using the wedge bolt pin holes. I had to add a strap to keep my support pins from wanting to walk out when working on it, and another to keep the main arm cylinder from wanting to expand & tipping my support stands over.

    These machines have a lot going on under those fenders!

    Now I am sanding out as many of the blemishes as I can. I have some new decals on order, and hopefully will soon be laying down some nice shiny new paint.

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