This is the fourth part in our series on how to build your own large solar generator. In this part we will be completing the wiring for the generator, including the solar charge controller, AC inverter, LED work lights, and USB outlets.
This is the third part in our project series How To Build a Solar Generator. In this part, we will be mounting all of the components into our case, as well as some of the preliminary wiring.
I snapped an axle shaft in my Yazoo Mower (YR-76) that required disassembling the entire transmission in order to get the broken shaft out. While it was out, I cleaned each part, and replaced worn bearings and oil seals. Here is the process I took.
Yazoo Mowers are becoming increasingly rare, but they have an almost cult following of fans and owners. They are very unique in their design, allowing them to have a zero-degree turning radius way before the modern hydraulic zero-turn mower was invented, and they have a gear shift lever that allows quick transitions from forward to reverse.
An age old argument against turning the thermostat down is that it causes your furnace or AC to have to work harder to catch up, and therefore negates any savings. But is this true?
We recently moved into a new house, which has quite a few windows. We also have had a very warm June and early July. As a result our house has been pretty warm and uncomfortable lately. Especially since I prefer to use the AC as little as possible… usually meaning none!
I am a big fan of upgrades that will reduce our energy footprint, and especially ones that have a lasting effect of several years or more. I began researching window films that I could install myself, and eventually decided to give the Gila Heat Control Residential Window Film a try. It is available on Amazon, in several sized and varieties. I opted for the 36″ x 100′ foot roll in the Platinum color. The manufacture claims an impressive reduction in cooling costs of up to 50%. They also state it rejects up to 99% of UV, and 67% of glare. I also found that the vast majority of customer reviews were very pleased with it, some stating that it has held up well even after 10+ years of use.
This is part two in our series of posts on how to build your own large (2,000 Watt, 4,000W Peak) solar generator.
Testing the Components of Your Solar Generator
Before we start mounting all the various electronic components into the Pelican case for our solar Generator, it is a good idea to make sure everything is working correctly. We definitely would not want to discover we have a defective invertor only after mounting it and wiring everything else up around it.
My new Yazoo Mower
I recently picked up a Yazoo mower that is a pretty neat piece of equipment. It’s a 3-wheeled design, with the 3’rd wheel in the back providing rear steer. The Yazoo model I picked up at auction has the 23HP Kohler engine and a massive 76″ front mower deck.
I don’t know the full history of my new (to me) mower, but the folks at the site where I picked it up said they really liked it, but were selling it because parts were becoming hard to find. They also mentioned that the large belt for the mower deck was quite expensive.
We just recently moved to a new property, and tucked away in an old out -building was this abandoned trailer. I was looking for a trailer small enough for the four wheeler to pull, and while this will need a little fixing up, I think it will be perfect for the job.
The trailer was full of junk, had a flat tire with one wheel partially buried, and mouse nest through-out the inside of the differential. It had definitely been sitting a while! Looking at the body shape and construction, it was originally built from a 47′- 54′ Chevrolet Pickup!
Note: The original design of this solar generator used a 2,000 watt inverter. This has been upgraded to the new 3,000 watt model in the latest version and several other improvements. Before you build the solar generator following our plans, be sure to watch the new intro and updates video below so you are aware of the changes!
I started looking into some of the biggest portable solar generator units on the market, because the idea of a completely silent generator that can run large power loads while never needing gasoline is a really cool concept. Whether you want to run a portable table saw, or go tailgating / camping where the noise of a standard generator would just be irritating, we will show you step-by-step how to build a weatherproof indoor/ outdoor solar generator!
Solar Generator Build – Quick Links
Part 1 – Component Overview – (current step)
Part 2 – Component Testing
Part 3 – Mounting Internal & External Components
Part 4 – Wiring the Solar Generator
Part 5 – Plexiglass Cover & Design Updates
Part 6 – Solar Panel & Battery Bank Expansion
After seeing what was available, I found myself wanting to design my own solar generator for a number of reasons. For one it will be a lot cheaper, second, I can add several features I wanted to add that were not built in to the manufactured units. Finally, because it will be a really fun project!
By building your own, you will learn all about small off-grid solar setups, and also be able to fix the individual components if you ever have problems with it down the road. You can also easily modify the plans to build a permanent style off grid solar power setup for a cabin or camper.